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Stainless-steel
reinforcement is liable to be used when either the concrete
will be exposed to a potentially corrosive environment, or the
design of the structure does not allow sufficient concrete cover
over the reinforcement (or a combination of both reasons).
The dominant property
of stainless-steel that is relevant to the decision is that it
is essentially non-corroding. A second well-known property is
that it is non-magnetic; a third (and less obvious) property is
that it is a very poor conductor of electricity.
The Pulse Induction
technique used by Elcometer in all its metal detectors, including
the Elcometer P350 / P351 covermeter and the Elcometer P330 covermeters,
responds primarily to the electrical conductivity of a target.
This means that it will respond to both ferrous and non-ferrous
metals (but not to the ionic conductivity of water containing
dissolved salts); in the case of ferrous (magnetic) metals, the
conductivity signal gets 'magnified' by the magnetic permeability
of the target metal.
If stainless-steel were merely non-magnetic (but otherwise a good
conductor), the Elcometer P350 / P351 would respond as well as
it does to e.g. copper pipes -- i.e. yield an adequate
signal for location purposes (though not as strong as that from
a ferrous bar or pipe).
However, the poor conductivity of stainless-steel means that the
basic conductivity signal will be considerably weaker than that
from any other metal.
Also, it is a well-established
advantage of any covermeter cover meter that, when measuring high-tensile
bars, the signal strength does not depend strongly on bar diameter
(thus allowing accurate cover determination even when there is
some doubt as to the exact bar size); but the signal from stainless-steel
rebars varies very rapidly with bar size, so that the signal from
smaller sizes is considerably weaker than that from the medium
and larger sizes.
As a result:
stainless bars of 6mm
or 8mm diameter are undetectable;
Stainless bars of 10mm and 12mm diameter give signals about 3%
and 10% (respectively) of that of a high-tensile bar of the same
size; this means that it may be possible to locate them (especially
if their cover is shallower than normal, which may well be the
case), but the indicated covers are quite meaningless (indicating
too deep by about 60 and 35mm respectively!).
Stainless bars of diameters of 16mm and upward give about half
the signal that would have been expected from a high-tensile bar.
This means that there will be no difficulty in locating them (although
the directionality distinguishing between vertical and horizontal
bars is not as clear-cut as usual). Indicated covers are overestimated
by about 5mm to 10mm, which can be rather confusing (unlike the
smaller sizes which are so obviously wrong); dialling up about
half the actual size on the DIAM knob will often yield an essentially
correct cover for these larger stainless bar sizes.
Thus, if you go looking
for 8mm stainless reinforcement, and apparently find some at (say)
35mm cover, then it isn't stainless! (or rather, not grades 304
or 316 -- the ones usually specified -- but possibly a ferritic
or duplex grade of not-particularly-nonmagnetic steel; or even
galvanised ferrous).
Conversely, if a structure does contain some
small-diameter stainless bars, and these must be located, the
best solution is to use the Elcometer
P150 stainless steel rebar locator which is also perfectly
suitable for stainless rebars. This instrument does not measure
cover, but by comparing signal-strengths with those obtained from
bars at a known distance, an approximate guide to cover can be
obtained (assuming the size of the reinforcement is known).
Where it is vital to
measure cover over stainless reinforcement, please
contact Elcometer by clicking on contact us below.
stainless steel covermeters are currently under development, and
a prototype model may be available.
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